PLANNING & STOCK

Plan to Make

Turn demand into feasible manufactured supply, then use actual production results to improve the next plan. Follow the path in sequence or open the question you need.

P2M LEARNING PATH

Build from process understanding to project delivery

Each level adds capability, execution, configuration, and implementation depth to the same manufacturing strategy.

P2M 101 · PROCESS OVERVIEW

What is Plan to Make?

Turn demand into feasible manufactured supply, then use actual production results to improve the next plan.

Start with the foundation
START HERE · FOUNDATION

S&OP Foundation

Learn how strategic, tactical, and operational planning connect demand, supply, capacity, and manufacturing execution before the ERP capabilities appear.

Read foundation
01 · ANTICIPATE

Demand planning creates a reasoned view of what customers or operations are likely to need.

History, promotions, orders, market intelligence, and forecast models form a baseline that planners review for bias, exceptions, and consensus.

Open topic
02 · STRUCTURE

What is a bill of materials—and when should an assembly be phantom?

A BOM defines the components and quantities needed to make a material. Phantom assemblies preserve a logical grouping but are exploded into their components rather than planned or produced as separate stock.

Open topic
03 · STRUCTURE

How is a production order put together?

A production order connects organizational context, order controls, the product, operations, component materials, routing and BOM data, and the settings that govern scheduling, confirmation, backflushing, external processing, and settlement.

Open topic
DETERMINATION

What determines a planning result?

Connect material planning parameters, BOM, routing, production version, work center, lead time, lot size, and procurement type to the result MRP creates.

Open determination guide
FEASIBILITY

Can the plan actually be made on time?

Separate MRP supply creation from scheduling, capacity, component availability, and operational feasibility before making a promise.

Open feasibility guide
04 · CALCULATE

Material Requirements Planning calculates what supply is needed, in what quantity, and by when.

MRP nets stock, receipts, reservations, sales demand, forecasts, safety stock, lead times, and lot-sizing rules to create proposals and exception messages.

Open topic
05 · DECIDE

Supply proposals are recommendations that planners review before execution.

Externally procured material usually produces purchase requisitions; in-house production produces planned orders. Dates and quantities can be adjusted before conversion.

Open topic
06 · EXECUTE

Production execution converts a plan into controlled material consumption and finished output.

A production order carries quantities, dates, components, operations, work centers, and costs. Release enables execution; confirmations and goods movements record progress.

Open topic
07 · LEARN

Inventory management records where material is, its status, quantity, and value—and feeds reality back into planning.

Receipts, issues, transfers, reservations, physical inventory, batches, and valuation update supply visibility. Stock can be unrestricted, quality inspection, blocked, or in transfer.

Open topic
P2M 303 · PRACTITIONER PROCESS MAP

How does Plan to Make execute in SAP?

Connect operational execution, document evidence, accounting impact, and exceptions.

Open practitioner map
P2M 404 · CONFIGURATION WORKBENCH

How do you configure Plan to Make?

Configure the planning-and-production spine so demand, supply proposals, execution, stock, and accounting evidence remain explainable.

Open configuration workbench
P2M 505 · IMPLEMENTATION WALKTHROUGH

How does a Plan to Make implementation unfold?

Move from discovery through design, proof, testing, cutover, and stabilization without losing the business decision.

Enter the project
P2M 606 · PRODUCTION SUPPORT

How do you support Plan to Make when planning or production goes wrong?

Trace demand, MRP, supply, execution, inventory feedback, and process boundaries to the first unreliable result.

Open the support guide